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Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material

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Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material

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Brand Name : METALIGN

Model Number : RUP

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : USD1,000-700,000. Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Warehouse Upright Post Roll Forming Production Line With Hydraulic Cutting

Key words : Metal Rack Upright Roll Forming Machine/Heavy Duty Rack Upright Production Line

Profile : Rack Upright

Application : Warehouse Storage Systems / Pallet Racking Structures

Material type : PPGI/PPGL/GI/GL Steel Coils

Material thickness : 1.5-2.5mm

Forming speed : 15-20m/min

Main motor power : 5.5Kw

Forming stations : 18

Driving system : Chain

Frame structure : Wall panel

Shaft diameter : 70mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material

1. Overview


1.1 Production Line

This production line is designed for manufacturers of warehouse storage systems and pallet racking. It delivers accurate punching and consistent upright profiles using galvanized steel. The line offers cost-effective production, stable performance, and reliable safety features, making it a preferred solution for storage equipment producers worldwide.

Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm MaterialHydraulic Decoiler

Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material

Guide

Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material

Roll Forming


1.2 Profile
The metal rack upright is typically made from galvanized steel with thickness ranging from 1.5 to 2.5mm. It features slotted or keyhole perforations for adjustable shelving connections. With high strength, corrosion resistance, and versatile applications, the upright profile is essential in warehouse storage racks, pallet racking, and industrial shelving.
Material: Galvanized Steel / PPGI / Aluminum Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa Tensil stress: 200 -350 Mpa


1.3 Production Process

Flow Chart:

Hydraulic decoiler with Leveler—Servo feeder—Punch Press—Roll former—Hydraulic cut—Out table

Process:

The line begins with decoiling and servo feeding to ensure precision punching by the hydraulic press. Guided strip enters the roll former, where multiple passes create the upright profile with accurate slots and high rigidity. Finally, hydraulic cutting ensures consistent lengths, producing ready-to-assemble uprights for storage systems.


1.4 Key Focus

Accurate servo feeding with flexible hole punching patterns.

Chain-driven roll former with protective cover for safety and durability.

Cost-effective design suitable for 1.5-2.5mm galvanized steel uprights.

Reliable hydraulic cutting ensuring consistent lengths.

Tailored for warehouse storage and pallet racking manufacturers.


2. Technical Parameters

2.1 Decoiler
Structure Stand-up structure Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T
Coil Width customizable
Inner Diameter Φ450 – Φ550 mm
Out Diameter 1500 mm
Model DC-MU2


2.2 Optional Upgrade: Loading Car
Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller Adujust the coil feeding width Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material
Pre-cut Broaching Shear Cut the steel coil before roll forming
Digital Display See the feeding width directly


2.4 Roll Forming Machine
Working Speed Around 20 m/min Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material
Structure Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System Chain system. Optional: Gearbox
No. of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material
Roller Material

45# steel polished and chromed HRC58-62°

Shaft Material High grade 45# steel polished(CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm


2.5 Optional Upgrade: Cover
Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material
Mounted On The Inside: No Cover Required Solid Cover For Chain Mesh Safety Cover


2.6 Cutter
Common Power Type Hydraulic. Optional: motor type. Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material
Hydraulic Power

4-5.5Kw, customizable

Blade Material

Cr12 Mov

Hardness

With quenched treatment HRC 58 – 62°



2.7 PLC Control Cabinet
PLC Brand Delta, customizable Power Supply 380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand Omron, customizable Language Chinese + English, Spanish, French, Russian, etc
Touch Screen MCGS, customizable Operation type Manual /auto two-type switch
Hanging Arm Type Saving Space Standing Type greater component integration and flexible positioning

Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material

Hanging-Arm Control Box

Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material

Standing Control Box


2.8 Hydraulic Power Unit (HPU)

Motor Power

5.5Kw Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system

Optional

It can be installed on or inside the roll former to save space



2.9 Analysis
Hydraulic Decoiler Holds and uncoils steel coils safely
Hydraulic expansion ensures stable coil loading
Servo Feeder Provides accurate step feeding for punching press
Flexible pitch adjustment for different hole distances
Punching Press Creates slotted holes or keyholes in steel strip
High precision punching before roll forming process
Guiding Device Aligns strip and prevents deviation during forming
Roll Former Forms galvanized steel into upright profile shape
Chain drive with cover ensures safety and durability
Multi-pass forming provides strength and accuracy
Hydraulic Cutter Cuts finished uprights into required lengths
Reliable performance with minimal maintenance
Out Table Collects finished uprights for manual handling


3. Production Line Components

Component Quantity
Hydraulic Decoiler 1 set
Servo Feeder 1 set
Punch Press 1 set
Roll Former 1 set
Hydraulic Cutter 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 1 set


4. Customization Options

This line can be customized with interchangeable punching molds for different hole patterns, adjustable servo feeding systems for variable pitch control, upgraded gear-box driven roll former for thicker uprights, and optional flying shear for higher production speed. Automatic stacking and marking systems can also be integrated for efficiency.


Product Tags:

metal rack roll forming machine

      

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Quality Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material for sale

Rack Upright Roll Forming Machine with 70mm Shaft Diameter High Grade #45 Steel Rollers for 1.5-2.5mm Material Images

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